CNC Machine Monitoring System

Real-Time Visibility of Machine Performance, OEE, and Production Analytics

95%

Improved Machine Uptime

20%

Energy Savings

30%

Productivity Gain

100%

Traceability

Key Features

Smart CNC Monitoring & OEE Tracking

Our solution connects CNC machines, collects real-time production data, and provides actionable insights to improve performance and efficiency.

Real-Time Machine Status

Monitor spindle speed, axis load, cycle time, tool usage, and operational states live.

OEE Monitoring

Track availability, performance, and quality metrics with automated OEE calculations.

Downtime & Alerts

Instant alerts for unplanned stoppages, overloads, or parameter deviations via SMS/Email.

Energy Monitoring

Monitor machine energy consumption per part, per cycle, or shift for cost analysis.

Data Logging & Traceability

Every part cycle, tool usage, and process parameter logged in database for compliance.

Production Analytics

Dashboard with live KPIs, efficiency trends, and predictive maintenance insights.

Operator Interface

Interactive HMI for operators to log downtime reasons, tool changes, and maintenance notes.

On-Premise & Cloud Ready

Deploy on local servers for secure operations or scale using cloud-based dashboards.

Technology Stack

Connected, Scalable & Secure Industry 4.0 Solution

Our CNC Machine Monitoring integrates seamlessly with existing shop floors using advanced IoT gateways, industrial protocols, and AI-powered analytics.

  • ✔ Supports Modbus, MTConnect, OPC-UA, Ethernet/IP protocols
  • ✔ Connectivity via Ethernet, Wi-Fi, Nu-G1710 4G LTE Gateway
  • MySQL / SQL Server database for centralized storage
  • ✔ On-premise deployment with optional cloud extension
  • Real-time dashboards for OEE and machine KPIs
  • AI-based anomaly detection for predictive maintenance
  • FTP/HTTP integration for report transfer & ERP connectivity
  • Secure user access control with role-based permissions

Looking to Maximize CNC Productivity?

Our experts analyze your machine shop and implement Industry 4.0 CNC monitoring for better OEE, predictive maintenance, and reduced downtime.

Contact Us Today