Comprehensive Heat Treatment Monitoring

Our system provides end-to-end monitoring and control of furnace operations with precise temperature management and advanced reporting capabilities.

Precision Temperature Monitoring

Real-time monitoring of multiple temperature zones with high accuracy sensors and data loggers.

Remote Settings & Control

Adjust temperature setpoints, heating rates, and process parameters from anywhere.

Smart Alert System

Instant notifications for temperature deviations, equipment failures, and process exceptions.

Soaking Time Management

Automated tracking and control of soaking durations for consistent heat treatment results.

Advanced Reporting

Comprehensive reports on temperature profiles, energy consumption, and process efficiency.

Trend Analysis

Historical data analysis to identify patterns, optimize processes, and predict maintenance needs.

Centralized Monitoring

Single dashboard to monitor multiple furnaces across different locations.

Part Count & Production Tracking

Automated counting of treated parts with batch tracking and quality correlation.

Case Study

Centralized Monitoring & Real-Time Alerts

A leading public sector company with large-scale manufacturing plants deployed our Furnace Monitoring System, achieving centralized visibility of operations, automated alerts, and advanced reporting to improve production efficiency and quality assurance.

Project Highlights

✔ Centralized monitoring of more than 35 furnaces on a single dashboard.
✔ SMS Alerts for soaking stage, abnormal temperature variations, and process deviations.
✔ Configurable temperature set points with automatic monitoring and cut-off triggers.
✔ Email reports generated daily for plant managers.
✔ Part count logging integrated with furnace cycle tracking.
✔ Monitoring of door open events to ensure safety and process integrity.
✔ Automatic process time calculation for each batch cycle.
✔ Centralized historical reports with compliance-ready logs.

Result: The client improved operational visibility, reduced downtime, and achieved full traceability across multiple furnaces with centralized monitoring and automated reporting.

Technology Stack & Innovations

✔ Industrial communication protocols: Modbus RTU/TCP, TCP/IP
✔ Data connectivity via 4G LTE Modem and FTP integration
✔ Real-time dashboards with trend analysis & reporting
✔ Soaking time detection with automatic cycle validation

✔ Centralized MySQL database for historical and compliance logs
✔ AI-based anomaly detection for predictive maintenance
✔ On-Premise Solution with complete data security
✔ No recurring cloud charges – one-time deployment, no hidden OPEX costs

Screenshots

See FMS in Action

Explore how our Furnace Monitoring System provides real-time visibility, safety alerts, and performance tracking.

Looking to Modernize Your Furnace Operations?

Talk to our experts today. We study your furnace setup, safety requirements, and process needs to deliver the best Industry 4.0 furnace monitoring solution for your plant.